Farming systems and production management

Permanent URI for this collectionhttp://elibrary2.sugarresearch.com.au/handle/11079/13844

Research outcomes: Growers and harvesters benefit from the ongoing research in productivity improvement, production management and agronomical techniques. Developed technologies and management practices that enhance productivity and demonstrate a high rate of return on investment.

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    Understanding interactions between basecutters and other forward-feed components with the cane stalk : Final report 2016/952
    (Sugar Research Australia Limited, 2020) Norris, CP; Plaza, F
    Increasing harvesting speed has been necessary to facilitate the large increases in productivity required by the harvesting fleet to manage sugarcane-industry cost pressures. Whilst the power and processing throughput of the harvesters has been able to easily meet this requirement, the design of the ‘front end’ of the harvesters has undergone relatively little functional change since their initial development over 50 years ago. Linking rotational speeds of basecutters and gathering/forward feed components to groundspeed was hypothesised to optimise machine performance and minimise damage over a much wider operating speed range than with current machines. The data indicates that very significant gains can be made by reducing the damage associated with the gathering and knockdown functions of harvesters, and the magnitude of the potential gains warrants significant research focus. Chris Norris conducted this research in conjunction with QUT. Chris is an agricultural engineer with over 40 years’ experience, including 20 years in the sugarcane industry. He previously managed the BSES harvesting research program and has consulted internationally on sugarcane farming and harvesting. This project was funded in partnership between SRA and the Australian Government Department of Agriculture and Environment through the Rural R&D for Profit program.
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    Adoption of practices to mitigate harvest losses : Final report 2019/951
    (Sugar Research Australia Limited, 2020) Patane, P; Norris, CP; Nothard, B; Pfumayaramba, T; Venables, C
    Patane (et al. 2019) determined that Harvesting Best Practice (HBP) is predicated by two essential objectives. 1. Defining the critical point where harvesting losses can be minimised and delivered yields improved to achieve the best economic return for the grower and harvesting operation; and 2. Balancing losses with cane quality, which is determined by sound billet quality with an acceptable level of Extraneous Matter (EM). Despite significant research into the impact of higher harvester pour rates and fan speeds on harvested cane yields, use of HBP recommendations prior to the commencement of the adoption program across the industry was relatively low. Full HBP adoption across the Australian sugarcane industry could substantially increase industry revenue without the need for horizontal expansion (increase in cane land). In 2019, continuing on from the work conducted by Patane (et al. 2019), Sugar Research Australia in partnership with the Queensland Department of Agriculture and Fisheries delivered further trials.
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    Lightweight elevator and advanced secondary cleaning system for cane harvesters : SRDC Final report BS210S
    (2001) Norris, CP
    The goal of this project was the development of a prototype lightweight harvester elevator and integrated secondary cleaning system. The goal was commercially driven and proposed transfer and adaptation of high-speed conveyor technology (from mining and from other agricultural materials handling applications) and advanced pneumatic cleaning concepts to the cane harvester. The design brief targeted enhancing machine performance (ie cane loss, extraneous matter and pour rates) whilst reducing machine weight and improving machine stability. The development has not, however, resulted in a commercially viable prototype. Because of unforeseen difficulties relating to the design adopted for the hugger belt system, the final goals could not be met within the framework of the initial project. When 'pushing the limits' of machine development, problems such as this must be expected, particularly when the development is being undertaken on limited manpower and fiscal budgets. The project, however, has in no way been unsuccessful. Whilst the nominated final goal has not been met, the project has very significantly progressed knowledge relating to the cleaning of cane, and has clearly shown that the concepts embodied in this project have very considerable potential.
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    A review of opportunities to improve the design and performance of sugarcane harvesters
    (2010) Davis, RJ; Whiteing, C; Norris, CP
    This review is a response to the recognition by the SRDC that the Australian sugarcane industry needs an informed basis from which to make decisions as to appropriate investments in harvesting sector research. There is a renewed interest at a grower and regional level for improved harvester designs and harvesting practices. SRDC continues to receive requests from industry to support sugarcane harvester research and development. This review looks at component research on the Australian type ‘chopped cane’ sugarcane harvester, harvesting performance and harvest and transport system analysis undertaken in Australia and overseas and considers the benefits delivered. Opportunities to improve the design and performance and reduce the costs of sugarcane harvesting along with recommendations for further research, development and extension to facilitate productive and profitable adoption are identified. It is concluded that ‘chopped cane’ harvester and harvesting performance research has delivered significant direct and indirect benefits to the Australian sugar industry and a number of key examples are highlighted to demonstrate these benefits.
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    Chop-throw; a potential driver for the next generation of pneumatic cleaning systems : SRDC Final report BS52S
    (2000) Norris, CP
    The objective of this project was to determine if the chop-throw concept offered potential for high efficiency pneumatic cleaning systems, by virtue of the inherently high efflux velocities and billet presentation from the thrower mechanism.The project only investigated attributes of the ?chop-throw? concept, as related to potential enhancements to the cleaning of cane. Performance monitoring of the current design was not considered to be part of this project.
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    Commercialisation of lightweight elevator and advanced secondary cleaning system for sugarcane harvesters : Final report BSS251
    (2002) Davis, RJ; Norris, CP
    The Australian sugar industry is facing the challenge of increasing extraneous matter (EM), depression of ccs, sugar quality issues, and increasing harvesting and transport costs per tonne of final product. In addition, Likewise, cane loss remains a major background issue. Leslie and Wilson (1996) identified EM as a major contributor to the depression of ccs in the northern canegrowing regions. If low EM is seen as paramount by the industry, either cleaning the cane at the mill in dedicated cleaning plants, or improved performance of cleaning systems on harvesters, is required.Improving the performance of harvester cleaning systems is not easy because a number of fundamental problems exist. Rational review of the function of trash removal from a stream of billets and trash, particularly under wet trash conditions, indicates that effective cleaning is extremely difficult to achieve in one pass through any cleaning system. This is due because tof the interactions between the leaf material and billets of cane.The goal of this project was to development of a pre-production prototype lightweight harvester elevator and integrated secondary cleaning system. The project was commercially driven and built on the knowledge gained from the SRDC-funded project BSS210 in which h. The application of high-speed conveyor technology and advanced pneumatic cleaning concepts were integrated into a cane harvester. The design criteria targeted enhanced machine performance through reduced cane loss and EM, whilst reducing machine weight and improving machine stability.
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    Facilitation of best practice to reduce extraneous matter and cane loss : SRDC Final report BSS189
    (2002) Whiteing, C; Norris, CP
    Green cane harvesting and trash blanketing are important agronomic production techniques in the northern sugar producing areas. Cane losses are accepted to be higher with green cane harvesting and extraneous matter levels can be high, especially in difficult conditions. A series of harvester trials was conducted throughout the north from 1997 to 2000 to quantify the performance characteristics of current cane harvesters. Samples taken in the field and at the mill were assessed to determine the effect of harvester pour rate and extractor fan speed on extraneous matter. In addition, cane loss was measured using yield data and collection of scrap cane from the extractor systems. Mill weighbridge data and laboratory analysis enabled the impact of harvesting on industry returns to be quantified.Results indicate that current harvester designs have limited ability to clean cane effectively without excessive cane loss, especially at current harvesting rates. The results of trials at commercial pour rates imply that significant cane losses, up to 20 t/ha in some cases, are occurring in the harvesting process.Harvesting Best Practice (HBP) guidelines have been developed to enable harvester operators make informed decisions about operational settings. The guidelines aim to produce high quality cane with minimal cane loss. Extension of this information to growers, millers, harvester operators and manufacturers has encouraged more efficient harvesting and widespread recognition of the limitations of current harvesting technology. Adoption of HBP in the Mulgrave district has potentially reduced losses by a conservative estimate of 3-4 t/ha. This equates to 50,000 more tonnes of cane or a 5% boost in productivity for a district cutting one million tonnes.