Farming systems and production management

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Achieving the world's best practice harvesting and transport costs for the NSW sugar industry
(2007) Beattie, P; Dines, G; Crossley, R; Prestwidge, D; Higgins, A; Laredo, L; Power, A; Sandell, G; Tickle, A
This project set out to develop innovative techniques for cane supply management within the NSW Sugar Milling Co-operative Ltd (NSWSMC), assess and promote harvester group optimisation within the NSW industry and to aim for world’s best practice harvest costs. In his independent assessment of the sugar industry Hildebrand (2002) reported that forecast prices in 2004 - 2006 would create an urgent need for productivity and cost improvements for the industry to remain internationally competitive. Hildebrand also recommended worldwide benchmarking of activities against the strongest competitors followed by implementation of cost effective options. This project concentrated on the largest cost item for cane production; harvesting, to develop innovative techniques for efficiency and cost improvement with the aim of achieving worlds' best practice harvesting costs of $4 per tonne of cane. Additionally harvest and cane supply management are significant milling costs and with the need to reduce unit costs it was essential to find ways to automate harvest management and reduce the workload for NSWSMC Cane Supply Managers at each mill. The NSW sugar industry currently has one of the most efficient cooperative harvesting arrangements and is well positioned to make additional steps to capture additional cost savings across the NSW sugar industry value chain. These economies are essential with the co-generation plans for the NSW industry. Additional costs of whole cane harvesting can be partly offset by the efficiency gains in all mill areas. The project aimed to investigate and implement whole-of-system solutions for reduced costs in the harvesting and transport sectors of the NSW Sugar industry. At the start of the project we were interested in examining scenarios involving changes to harvesting and transport, which include reduced harvesting groups, harvest best practice, optimised/rationalised loading pad locations and automated harvest management. Such changes required a different approach and this project saw excellent collaboration between organisations and agencies involved in sugar industry research and development. Initial stages of the project involved the NSWSMC and Agtrix working together for the implementation of the harvest management system, now called CHOMP. Agtrix and the NSWSMC pioneered the development of this program that is now used widely in the Australian sugar industry. Work with CSIRO and Harvesting Solutions centred on utilising modelling tools developed through other SRDC funded projects like CSE005 to optimise locations of cane loading pads in NSW and to examine efficiencies associated with harvest group amalgamations.
Increasing the capacity to identify and action value chain integration opportunities
(2005) Higgins, A; Archer, AA
This report provides a review of the past value chain sugar research in Australia and other countries, and formulates key messages that the Australian industry can learn upon for future value chain activities. Compared to farming systems research, value chain research in sugar is not widely understood in the Australian industry, nor are the benefits of its existing research activities or new opportunities. In this document there are 11 current and past Australian projects reviewed that addressed value chain issues. An additional five projects from overseas sugar industries are also reviewed. Attitudes towards value chain research have been captured through focus groups and interviews in Maryborough and the Herbert, which are also summarised in this report. Value chain research in the Australian sugar industry has evolved substantially since its beginnings in 1997. Significant changes are in terms of learning from earlier projects incorporating their successful facets, and the increased value chain opportunities being addressed. Evolution of value chain issues and breadth of chain addressed is due to a growing acceptance within the industry of the change to achieve the benefits, but also external forces which create new priorities. This evolution is illustrated in Table 1 for the Australian sugar industry projects from 1997 to 2005, with the projects in ascending chronological order or start date.
Enhancing efficiency and integration from field to factory in the Herbert : SRDC Final report
(2010) Sheedy, P; Giordani, P; Quabba, R; Higgins, A; Kent, G; Everitt, P; Harvesting solutions.
The Herbert sugar region underwent major strategic change in the harvesting and transport sectors, which will involve $7M investment in siding rationalisation and a substantial reduction in the number of harvesting groups. These strategic changes have the potential for large cost savings to the local region (potentially over $2/tc as seen in the SRDC project CSE005) leading to greater sustainability in these two sectors, if optimally implemented to achieve the economic and social goals of each of the participants in the growing, harvesting and milling sectors. The goal of this project was to provide the region with a capacity to better manage operational and seasonal planning in harvesting & transport. Because the project involved several organisations and broad R&D plan, four working groups have been formed around key deliverables of the project: SugarMax, Harvest/Transport Integration, Harvest Haul; and Evaluation. Each small working group comprised of researcher and local representatives, though the entire project team met in Ingham up to five times per year to report progress and plan next steps

Farming systems and production management

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